Advanced separators for alkaline electrolysers

The membranes powering the green hydrogen economy.

Nerva H2Sep 500 lets every electrolyser stack make more hydrogen from the same cell voltage, in a stronger sheet that drops into today's 500 µm-class designs. Developed at IIT Bombay. Made in India for electrolyser makers worldwide.

  • +38%*cell current at 2.4 V
  • 2.7×*tensile strength
  • 0.2Ω·cm² ionic resistance

* Compared with a commercial 500 µm-class separator in IIT Bombay lab tests. Typical values, not a specification.

Made in Indiaभारत में निर्मित
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  • Developed at IIT Bombay
  • Incubated at SINE, IIT Bombay
  • Validated against a commercial reference
  • Designed and made in India
Validated performance

More hydrogen from every stack

Nerva H2Sep 500, measured against a commercial 500 µm-class separator in the same alkaline electrolyser cell.

The technology
+38%cell current vs the commercial reference at 2.4 V
2.7×tensile strength
0.2 Ω·cm²ionic resistance
Indiadesigned and made in India
Head to head

Nerva H2Sep™ 500 vs a commercial 500 µm-class separator

PropertyNerva H2Sep 500Commercial referenceAdvantage
Cell current at 2.4 V, room temperature~2.00 A~1.45 A+38%
Cell current at 2.4 V, 80 °C~2.65 A~2.10 A+26%
Tensile strength≈ 65 MPa≈ 24 MPa≈ 2.7×
Young's modulus> 600 MPa310 MPa≈ 2×
Thickness430 ± 30 µm500 ± 50 µmThinner, same format
Bubble point2.5 ± 1 bar2 ± 1 barComparable or better
Max. operating temperature100 °C110 °CReference higher
Made inIndiaImportedDomestic value addition in India

Measured at IIT Bombay against a commercial 500 µm-class reference. Typical values, not a specification. Reference values measured on the same rig or taken from the reference manufacturer's published data.

The problem

The separator sets an electrolyser's efficiency, gas purity and life. India imports almost all of it.

Efficiency

Ohmic loss

Ionic resistance is power paid for on every kilogram of hydrogen.

0.2Ω·cm²Nerva H2Sep 500 ionic resistance
Gas purity

Separation

Bubble point and pore structure keep H₂ and O₂ apart under pressure.

2.5 ± 1barNerva H2Sep 500 bubble point
Nerva H2Sep 500, magnified · ions through, gases apart
Durability

Mechanical life

Strength decides behaviour in assembly, thermal cycling and pressure swings.

≈ 65MPatensile strength, ~2.7× the reference
Supply

Import dependence

Premium separators are concentrated in very few suppliers: a lead-time, price and policy risk for stack makers everywhere.

Made in IndiaNerva H2Sep 500, for electrolyser makers worldwide
How the separator worksValues are typical, measured at IIT Bombay; not a specification.
Our answer · available now

Nerva H2Sep™ 500

A nanomaterial-modified zirconia–polymer composite separator and a drop-in for 500 µm-class stacks: no re-tooling of frames or gaskets.

Thickness
430 ± 30 µm
Ionic resistance
0.2 Ω·cm²
Bubble point
2.5 ± 1 bar
Operation
up to 100 °C
Samples
A4 sheets now
Origin
Made in Indiaभारत में निर्मित

Current vs potential, room temperature

Same alkaline electrolyser cell · lab data
Nerva H2Sep 500Commercial 500 µm reference
How we work

Samples in two weeks. Then trials. Then supply.

A structured programme that ends in a decision, with our engineers alongside yours at every step.

  1. 01

    Technical exchange

    Data and test conditions under NDA, and a qualification protocol for your stack.

    NDA
  2. 02

    Samples

    A4 sheets, or your sizes on request, with a certificate of analysis.

    ~2 weeks
  3. 03

    Trials

    Cell and short-stack tests on your bench at your operating conditions.

    Jointly reported
  4. 04

    Supply agreement

    Pilot supply, design-in and a supply agreement with on-site support.

    Qualified supplier
Why now

India has moved from hydrogen targets to signed contracts

The electrolysers behind India's green hydrogen mission are being bought now, and their core components are still imported.

Utility-scale solar farm, the kind of renewable power that feeds green hydrogen production
5 MMTof green hydrogen a year by 2030 under the National Green Hydrogen Mission

A decade-long build-out of 60–100 GW of electrolysers

India's green hydrogen goal needs a domestic electrolyser industry at scale, and every electrolyser needs a separator, electrodes and a stack built around them.

Why India, why now

Sources: MNRE; Business Standard / MNRE (24 Sep 2026); IEA Global Hydrogen Review 2025; Dalberg / Bharat Climate Forum (Mar 2026).

Across the alkaline value chain

One company for the parts that decide how an electrolyser performs

India's electrolysers are being bought now, and the components that decide their performance are still largely imported. We make them in India, for electrolyser makers here and worldwide.

  1. 01

    Replace imports

    Nerva H2Sep 500 gives Indian electrolyser makers a separator that outperforms the commercial benchmark in cell tests, made here and supporting domestic-content requirements.

    Why Greenprastha
  2. 02

    Supply the world

    The same datasheet-backed performance, quality system and lot traceability for stack makers in Europe, the Middle East and beyond.

    Quality & traceability
  3. 03

    Cover the whole cell

    From the separator outwards: matched electrodes, zero-gap assemblies, replacement programmes and testing, on one materials science and one quality system.

    What's coming next
From the separator to the complete cell

The parts that decide how a cell performs

One materials science, one quality system, the same customers. Each product is released only when it has been proven with them.

Separators Available nowSchematic of one alkaline cell, not to scale. Highlighted parts are made by Greenprastha.
  1. More on separators
IIT Bombay campus, Powai
IIT Bombay, Powai
Rooted in IIT Bombay's membrane research

India's membrane science, built into an industrial product

In 2024 IIT Bombay set up the Gogri Hub for Membranes Research to address the absence of domestic membrane development and manufacturing in India. Ion-conducting membranes for alkaline water electrolysis are part of its programme. Our co-founder, Prof. Swatantra Pratap Singh, is the Hub's first Professor-in-Charge, and Nerva H2Sep 500 was developed in his research programme.

  • Gogri Hub for Membranes Research, IIT Bombay: inaugurated April 2024 with support from IIT Bombay alumni
  • Incubated at SINE, IIT Bombay's technology business incubator
  • Recognised research: European Membrane Society, INAE and INSA honours; 5,000+ citations
  • Industrial discipline: tested on the same rig as the reference, with a quality system for every roll
About Greenprastha
Start an evaluation

Test Nerva H2Sep 500 in your stack.

A4 samples ship in about two weeks, with a certificate of analysis and a qualification protocol for your stack.